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Etching Abrasive Stones with Ferric Chloride (FeCl₃)
Attention!
Etching helps clean and “open” the working surface of copper-tin (metal bond) abrasive stones, making them more aggressive and effective.
Preparing the Solution
Ratio:
• 100 g dry ferric chloride (FeCl₃)
• 200 ml of warm or hot water
Steps:
Use a plastic or glass container.
Add the ferric chloride powder.
Pour in water at a 2:1 ratio.
Stir until fully dissolved.
Safety Precautions
• Always wear gloves.
• Avoid inhaling vapors — wear a mask.
• Do not ingest or allow skin contact.
• While not highly dangerous, the solution should be handled with care.
Etching Methods
1. Full Immersion
Only for stones removed from the blank:
• Light etching: 15–20 minutes
• Deep etching: 30–40 minutes
2. Partial Immersion
For stones mounted on aluminum blanks:
• Fill the container to ~80% of the stone’s height
• Do not let the solution touch the aluminum
3. Surface Application
For careful etching without immersion:
• Moisten a cotton pad or sponge with the solution
• Apply to the stone every 20–30 seconds
• Total duration: 10–12 minutes
What Stones Can Be Etched?
Suitable for metal-bonded abrasives (copper, tin, or their alloys), including CBN and diamond stones.
After Etching:
Rinse thoroughly under running water. (If the reaction continues, baking soda can be used to neutralize it.)
If available, dress the surface lightly with silicon carbide.
Let the stone dry completely before use.
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